Premium Medical Plaster of Paris Bandage (P.O.P Bandage) for Reliable Orthopedic Immobilization
AVACARE’s Plaster of Paris Bandage (P.O.P. Bandage) is manufactured by Henan Aile Industrial Co., Ltd., a specialized medical consumable producer operating from a 12,000 m² facility equipped with Class 100,000 cleanrooms since 2014. Our P.O.P bandages are crafted from high-purity, soft cotton gauze uniformly coated with premium alpha-form calcium sulfate hemihydrate powder. Designed for rapid activation and fast setting, our bandages provide clinicians with exceptional moldability, strong initial rigidity, and smooth surface finishing for effective fracture reduction and post-traumatic immobilization. With CE and ISO 13485 certifications backed by 7 national patents, you receive a full range of widths from 50mm, 75mm, 100mm, 150mm, to 200mm, all non-toxic and latex-free for optimal patient safety. We offer flexible OEM/ODM private labeling, a monthly supply capacity of 100,000 pieces, reliable lead times within 30–45 days, and versatile payment terms including T/T and L/C.
Why Orthopedic Specialists & Surgeons Choose Our P.O.P Bandages
You face constant clinical challenges when managing complex fractures, soft tissue injuries, and joint dislocations. Traditional casting materials often suffer from excessive powder shedding during water immersion, uneven setting times, or structural cracking under early load-bearing stress, compromising treatment consistency.
Our Plaster of Paris Bandages directly resolve these critical pain points through advanced powder-adhesion technology. The calcium sulfate formula is firmly bonded to the woven cotton substrate, drastically reducing plaster slurry loss when submerged in water. This ensures that maximum active plaster remains on the bandage to form a dense, uniform, and high-strength crystalline shell once fully set.
The thermal kinetics of our formulation are calibrated for clinical convenience and patient safety. Soaking requires only 2 to 5 seconds in warm water (20°C–25°C), while the setting time is tightly controlled between 2 and 5 minutes. This gives orthopedic surgeons and emergency staff sufficient working time to accurately manipulate, reduce, and mold the cast around intricate joint contours before early crystallization begins.
Furthermore, our multi-layer unwinding design prevents telescoping or binding during rapid wrapping in busy trauma wards. Patients benefit from a lightweight yet structurally resilient cast that achieves initial load-bearing stability rapidly, minimizing discomfort and preventing accidental displacement of reduced fracture fragments.
Complete Width & Technical Specifications
To accommodate diverse anatomical casting requirements—from delicate pediatric wrist splints to full-leg adult cylinder casts—we supply a comprehensive range of dimensions packaged for sterile and moisture-proof storage:
| Parameter | Technical Specification & Commercial Details |
| Product Name | Medical Plaster of Paris Bandage (P.O.P Bandage) |
| Brand / Manufacturer | AVACARE / Henan Aile Industrial Co., Ltd. |
| Substrate Material | 100% Pure Cotton Gauze (17 thread / 20 thread matrix) |
| Available Widths | 50mm, 75mm, 100mm, 150mm, 200mm (2", 3", 4", 6", 8") |
| Standard Roll Lengths | 2.7 meters, 3.0 meters, 4.5 meters (Customizable) |
| Color Finish | Natural White |
| Water Soaking Time | 2 to 5 seconds (Water temp: 20°C – 25°C) |
| Setting Time | 2 to 5 minutes |
| Full Load-Bearing Drying Time | 24 to 48 hours |
| Biocompatibility | 100% Latex-Free, Non-Pyrogenic, Non-Irritating to Human Skin |
| Primary Packaging | Single roll sealed in moisture-proof PE / Aluminum foil bag |
| Secondary Packaging | Inner box + Heavy-duty Export Corrugated Cartons |
| Supply Ability | 100,000 pieces per month |
| Payment Terms | T/T (Telegraphic Transfer), L/C (Letter of Credit) |
| Production Lead Time | 30 to 45 Days |
| Certifications | CE Mark, ISO 13485, FDA Compliant |
This standardized sizing eliminates procurement gaps for hospital central sterile supply departments (CSSD). You can confidently equip emergency rooms, orthopedic operating theaters, and outpatient clinics with a single trusted brand source.
Medical-Grade Material Integrity & Structural Performance
Patient safety, skin health, and structural reliability sit at the core of our manufacturing philosophy. Every component of our Plaster of Paris Bandage undergoes strict material verification prior to processing:
High-Purity Cotton Gauze Matrix: The woven cotton substrate provides excellent tensile strength during tight circumferential wrapping without tearing at the edges. Its open-mesh structure holds the plaster matrix securely while maintaining air permeability through uncast layers to allow moisture evaporation from beneath padded stockinette.
Low-Exotherm Setting Kinetics: When calcium sulfate hemihydrate hydrates into gypsum, an exothermic chemical reaction releases mild heat. Our calibrated chemical formula regulates heat generation, keeping skin contact temperatures well below thermal discomfort thresholds even when applying thick plaster slabs.
Hypoallergenic & Latex-Free Formulation: We eliminate latex, harsh binding chemicals, and artificial dyes from our production line. This allows clinicians to safely apply our casting materials to pediatric patients, elderly individuals with fragile skin, and chemically sensitive populations without triggering contact dermatitis or allergic flare-ups.
Primary Clinical Applications
Our Plaster of Paris Bandages perform exceptionally well across a wide spectrum of orthopedic, trauma, and corrective clinical applications:
1. Emergency Trauma & Bone Fracture Reduction
Essential for long-bone fracture management in emergency rooms and field trauma centers. Used to construct full circumferential casts or rigid splints for radius, ulna, humerus, tibia, and fibula fractures, maintaining anatomical alignment following manual reduction.
2. Post-Operative Orthopedic Stabilization
Widely utilized following reconstructive joint surgeries, open reduction internal fixation (ORIF), tendon repairs, and osteotomies. The bandage provides dependable external bracing to protect surgical incisions, ligament grafts, and internal hardware during early tissue repair.
3. Joint Dislocation & Severe Ligament Sprain Management
Provides rigid immobilization for severe joint instability, hyper-extension injuries, and post-reduction dislocations of ankle, knee, elbow, and wrist joints, preventing unwanted joint motion during acute inflammatory phases.
4. Corrective Pediatric Orthopedics
Crucial for serial casting protocols (such as the Ponseti method for congenital talipes equinovarus / clubfoot correction) and joint contracture management, where smooth moldability and exact contour conformity are required every week.
Quality Control & Manufacturing Excellence Behind Every Roll
Our 12,000 square meter modern manufacturing center in Henan integrates state-of-the-art automated coating lines with rigorous process monitoring. Operating under ISO 13485 quality management systems, our production lines ensure consistent coat weight, roll density, and moisture control.
The Class 100,000 cleanroom environment maintains low particulate counts during the slitting, rolling, and primary pouch sealing steps. Automated humidity sensors constantly monitor cleanroom air to prevent premature hydration of raw plaster powder prior to final packaging.
Every batch undergoes comprehensive quality control testing:
Immersion-Loss Testing: Samples are submerged in controlled water baths to measure and verify minimal plaster washout.
Compressive Strength & Setting Time Verification: Hardened cast samples undergo mechanical load testing to confirm weight-bearing durability.
Hermetic Seal Integrity: Vacuum leak tests on sealed PE pouches guarantee a 3-year shelf life under varied tropical and humid storage conditions.
This manufacturing quality, established in 2014, gives you a dependable supply chain partner capable of satisfying large hospital tenders and private brand distribution channels worldwide.
Frequently Asked Questions (FAQ)
Q: What water temperature should be used for soaking the P.O.P bandage, and how does it affect setting time?
A: The ideal water temperature is 20°C to 25°C (room temperature). Using warmer water will shorten the setting time (faster setting), which can be useful in pediatric or uncooperative patients. Using cooler water slightly extends the setting time, giving surgeons extra working time for complex anatomical molding.
Q: How should clinicians soak and squeeze the bandage roll correctly to minimize plaster loss?
A: Submerge the bandage roll vertically in clean water at a 45-degree angle until bubbles stop rising (usually 2–5 seconds). Remove the roll and gently press the two ends toward the center with both hands to express excess water. Avoid twisting or wringing the roll tightly, as this strips away active plaster slurry.
Q: Can these bandages be used directly on patient skin?
A: While the cotton gauze and plaster materials are hypoallergenic and non-irritating, standard orthopedic best practices dictate applying a layer of tubular cotton stockinette and soft cast padding over the skin first. This protects skin integrity, buffers exothermic heat during setting, and prevents pressure sores.
Q: What packaging options do you provide for international export and custom branding?
A: Each P.O.P bandage roll is individually sealed in an airtight, moisture-proof PE pouch (or aluminum foil bag). We offer full OEM/ODM services, including customized inner box artwork, private brand logos, barcodes, multi-language instructions, and reinforced outer shipping cartons tailored to your import market.
Q: Do you supply regulatory documentation required for MOH hospital tenders?
A: Yes. We provide complete technical dossiers including CE certificates, ISO 13485 certification, Certificate of Analysis (COA) per production lot, Material Safety Data Sheets (MSDS), and Certificate of Free Sale (CFS) to streamline your national registration and hospital tender submissions.
Q: How can I request evaluation samples before committing to a bulk container order?
A: We encourage product evaluation. You can request a sample kit containing various width sizes (50mm–200mm) by contacting our export team at admin@aileindus.com. Samples are provided free of charge, with expedited courier shipping arranged to your designated location.
Contact Us
Ready to strengthen your orthopedic product line with certified, high-strength Plaster of Paris Bandages?
Contact our export department today at admin@aileindus.com to request product samples, technical specifications, or a competitive FOB/CIF quotation!
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