Premium Medical Orthopedic Cast Padding – Soft Cotton Under-Cast Bandage for Superior Cushioning & Skin Protection

AVACARE’s Orthopedic Cast Padding Bandage is manufactured by HENAN AILE INDUSTRIAL CO., LTD. , operating from a modern 12,000 m² production facility with Class 100,000 cleanrooms established since 2014. Specifically engineered as a high-performance protective layer under Plaster of Paris (P.O.P.) and synthetic fiberglass casts or splints, this padding is crafted from 100% medical-grade, highly absorbent, and breathable soft cotton/viscose fibers. It delivers optimal microclimate management, gentle skin cushioning, and uniform pressure redistribution to prevent thermal injury and skin maceration during orthopedic immobilization.

Backed by ISO 13485 and CE certifications, our Class I medical cast padding is fully customizable in width, length, and grammage to suit various clinical applications—from delicate pediatric wrist splints to full lower-limb casts. With a monthly supply capacity of 1,000,000 pieces, reliable lead times of 30–45 days , and flexible payment terms via T/T and L/C , we offer comprehensive OEM/ODM private labeling to support medical distributors and healthcare systems worldwide.

Why Orthopedic Specialists & Cast Technicians Choose Our Cast Padding

Clinicians face ongoing challenges when applying rigid casts and splints. Improper or low-quality under-cast padding often results in localized pressure necrosis, friction blister formation, skin maceration from trapped perspiration, or thermal discomfort during the exothermic curing phase of plaster and fiberglass casting materials.

Our soft cotton cast padding directly resolves these clinical vulnerabilities:

Exceptional Cushioning & Pressure Redistribution: The lofty, resilient non-woven fleece structure effectively absorbs mechanical shocks and cushions prominent bony landmarks (such as the radial styloid, ulnar head, malleoli, and patella), preventing pressure sores and abrasion under rigid casts.

Rapid Moisture Absorption & High Breathability: Designed with open-structure hydrophilic fibers that quickly draw perspiration away from the patient's skin, promoting natural air circulation and reducing itching, odor, and skin breakdown during weeks of cast wear.

Thermal Insulation against Exothermic Heat: Acts as a reliable thermal barrier between the patient's skin and the casting tape, insulating delicate cutaneous tissue from the heat spikes released during the setting of P.O.P. or fiberglass bandages.

Effortless Feathering & Clean Tearing: The cohesive fibrous fleece tears cleanly and easily with a light manual pull—no scissors required. The layers blend seamlessly together without ridges, forming a smooth, uniform protective bed without bulky overlap seams.

Excellent Conformability & Non-Slipping Grip: Conforms effortlessly around complex joint contours and angular body parts without slipping or constricting circulation, ensuring an even, snug foundation under rigid orthopedic splints and casts.

100% Hypoallergenic & Skin-Friendly: Manufactured without natural rubber latex, harsh chemical binders, or optical brighteners, making it completely safe for neonatal wards, sensitive elderly skin, and allergy-prone patients.

Technical Specifications of Soft Cotton Cast Padding

To accommodate all demographic and clinical immobilization requirements, we offer standard and fully customizable dimensional configurations:

Parameter	Product Specification & Supply Details
Product Name	Medical Orthopedic Cast Padding / Soft Cotton Bandage
Brand / Manufacturer	AVACARE / Henan Aile Industrial Co., Ltd.
Place of Origin	Henan, China
Medical Classification	Class I Medical Device
Material Composition	100% Medical-Grade Cotton / Rayon / Viscose Blend (Latex-Free)
Available Widths	5cm (2"), 7.5cm (3"), 10cm (4"), 15cm (6"), 20cm (8") (Customizable)
Standard Roll Lengths	2.7m, 3.0m, 3.6m, 4.5m (Customizable)
Color	Pure Natural White
Weight / Grammage	70 g/m² – 95 g/m² (Customizable density)
Key Benefits	High Absorbency, Breathability, Softness, Excellent Versatility
	Sterilization Options
Primary Packaging	Individual protective paper sleeve / PE printed bag
Secondary Packaging	Standard Export Corrugated Master Carton (Sealed against dust/moisture)
Monthly Supply Ability	1,000,000 pcs / Month
Lead Time	30 – 45 Days
Payment Terms	L/C, T/T
Certifications	CE Mark, ISO 13485 Certified
OEM/ODM Capability	Private labeling, custom roll dimensions, printed sleeves, carton branding

Primary Clinical & First-Aid Applications

Our soft orthopedic cast padding serves as a foundational component across various medical and surgical workflows:

1. Under-Cast Lining for P.O.P & Fiberglass Casts

Serves as the primary protective interface wrapped over tubular stockinette prior to applying Plaster of Paris or synthetic casting tape. It cushions the entire limb and absorbs moisture to keep the skin dry throughout the healing period.

2. Splint Padding for Acute Fractures & Wrist Splints

Provides a comfortable, shape-conforming base for orthopedic plaster slabs or aluminum wrist and finger splints. Crucial in emergency departments and outpatient clinics for immediate post-reduction immobilization.

3. High-Absorbency Secondary Wound Dressing & First Aid

Used in wound care and trauma clinics as a highly absorbent, soft secondary dressing layer over sterile primary pads to manage heavy exudate and provide gentle compression over surgical sites.

4. Compression Bandaging Underlayer in Phlebology & Lymphology

Applied under short-stretch compression bandages in venous ulcer and lymphedema therapy to distribute pressure evenly along the leg and prevent bandage slippage or skin shearing.

5. Veterinary & Orthopedic Rehabilitation

Extensively used in animal orthopedic care to cushion splints and casts on small and large animals, protecting fragile skin and fur from friction abrasions.

Quality Control & Manufacturing Excellence

At Henan Aile Industrial Co., Ltd., our production processes adhere to rigorous international medical manufacturing standards:

Class 100,000 Cleanroom Processing: Carding, web-forming, rolling, and initial packaging are conducted within certified Class 100,000 cleanrooms to eliminate foreign fiber contamination and airborne particulate hazards.

Fiber Purity & Absorbency Testing: Every raw material lot undergoes standardized tests for water absorbency rate, liquid retention capacity, sinking time, and fiber tensile strength.

Tensile & Tear Uniformity Verification: Automated tension controls ensure that rolls unwind smoothly and tear cleanly across the width without shedding loose fluff or fraying along the edges.

Biocompatibility & Skin Sensitization Testing: Validated under ISO 10993 guidelines to ensure zero skin irritation, cytotoxicity, or delayed-type hypersensitivity.

Strict Quality Management System: Fully certified under ISO 13485 and CE standards , guaranteeing lot-to-lot consistency and full regulatory documentation for seamless customs clearance and hospital tender qualification.

Frequently Asked Questions (FAQ)

Q: Why is cast padding essential prior to applying a plaster or fiberglass cast? A: Cast padding serves three vital clinical functions: it cushions sensitive bony prominences against friction and pressure sores, absorbs sweat to keep the skin dry, and insulates the skin from the temporary heat released when casting tapes harden.

Q: Can this cast padding be easily torn by hand without using scissors? A: Yes. Our micro-bonded fleece structure is engineered for effortless manual tearing. Clinicians can simply pull the padding to tear it cleanly across the width, allowing swift, continuous wrapping and contouring without the risk of cutting patients with scissors.

Q: Is this product compatible with both synthetic fiberglass tape and Plaster of Paris (P.O.P.)? A: Absolutely. It is universally compatible with all standard orthopedic casting materials, including Plaster of Paris bandages, polyester casting tapes, fiberglass tapes, and prefabricated aluminum or thermoplastic splints.

Q: Is the cast padding safe for patients with sensitive skin or latex allergies? A: Yes. Our cast padding is 100% latex-free, hypoallergenic, and free from optical brightening agents or chemical adhesives. It is safe for pediatric patients, delicate geriatric skin, and allergy-sensitive individuals.

Q: How many layers of cast padding should typically be applied during casting? A: Standard clinical practice recommends a 50% overlap per turn, providing roughly 2 to 3 layers of uniform cushioning over the limb, with extra layers feathered over prominent bony landmarks like elbows, wrists, ankles, and heels.

Q: Do you offer custom sizes, private branding, and sample evaluations? A: Yes. We provide complete OEM/ODM solutions, including customized roll widths (5cm to 20cm), roll lengths, branded paper sleeves, and customized shipping cartons. Free sample evaluation kits are available upon request.

Contact Us

Ready to expand your medical catalog with certified, high-comfort Orthopedic Cast Padding Bandages?

Contact our export sales team today at admin@aileindus.com to request free samples , download technical data sheets, or discuss competitive volume pricing!